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The Ford Falcon is a full-size car which has been manufactured by Ford Australia since 1960. Each model from the XA series of 1972 onward has been designed, developed and built in Australia, following the phasing out of the American Falcon of 1960-71 which had been re-engineered locally for the harsher Australian conditions. As a result of the longevity of its Australian production, the Falcon is one of the biggest selling names in world automotive history, selling over 3,000,000 in six generations to 2003, almost exclusively in Australia and New Zealand. As of July 2007, Ford sells upwards of 3,000 units per month.

Ford has manufactured over three million units since 1960, and has topped the sales charts in Australia on many occasions. Currently the Falcon line-up is offered in sedan, station wagon, and utility body styles, however in the past panel vans and hardtops (coupes) were offered. Australian made Ford Falcons and Holden Commodores dominate the ranks of taxis in Australia and New Zealand, and are also used as police patrol cars.

Luxury variants of the current model Falcon, collectively known as the G Series, are marketed as the Ford G6, G6E and G6E Turbo. Other Falcon based models developed by Ford Australia, but no longer in production, are the Ford Futura, Ford Fairmont and Ford Landau, as well as the long wheelbase Ford Fairlane and Ford LTD.

First generation (1960–1966)

During the 1950s, Ford's Australian sales were faltering due to the popularity of the Holden, and the lack of an effective competitor. Ford assembled the Zephyr and its Consul and Zodiac derivatives. However, while these cars were moderately successful and had a good reputation, Ford could not match Holden's price, and so sales suffered. One of the reasons for the price difference was the higher cost of imported parts, which were subject to an import tariff. Ford also assembled Canadian-sourced Ford V8 models, but these cars were in a higher price category, putting them out of reach of the average buyer.

Hence, Ford decided to commence local production of a Holden challenger. Initially they intended to produce the Zephyr, using expensive dies they would need to purchase from Ford England. However, during a visit to Ford headquarters in Detroit in 1958, they were shown the new Falcon, which was being prepared for its US launch. Immediately, the executives were attracted to the new car- it was about the same size as Holden, but it was low, long, wide and modern. The width allowed it to accommodate 6 people, and a 2-speed automatic transmission was available. Besides all this, Ford Australia felt they had more experience building North American cars. Hence they decided to make Falcon their new Australian car. In 1959, Ford built a factory at Broadmeadows, a suburb of Melbourne, for local production of the North American Ford Falcon. The factory was designed in Canada, and had a roof which would facilitate dispersal of snow - notwithstanding the fact that snow does not usually fall in Melbourne.

XK

Main article: Ford XK Falcon

The first Falcon sold in Australia was the XK series, introduced in September 1960. It was initially offered only as a four door sedan, in both Falcon and Falcon Deluxe trim levels. The XK was essentially a right hand drive version of the North American model, although local country dealers often included modifications such as heavy duty rear suspension (5 leaves) and larger 6.50 x 13 tyres.

The steering was light and the ride surprisingly good, on well-paved roads. The Falcon's 'king-size' drum brakes actually had less lining area than the Zephyr's, but they were stopping a car that was over 100 kg lighter, so were adequate. Whereas the North American model used an 'economy' 3.10 to 1 rear axle ratio, the Australian Falcon was built with a 3.56 to 1 ratio which better complemented the torque characteristics of the engine, and yet still allowed a reduction in cruising rpm when compared with the Zephyr.

The station wagon, added to the range in November 1960, was shortened at the rear due to concern that the back of the car might scrape on rough roads and spoon drains.

Billed as being "Australian-with a world of difference", Falcon offered the first serious alternative to Holden, and became an instant success. Sales were aided by the contemporary FB series Holden being perceived as lacklustre and dated by comparison. A 170 cu in engine was introduced late in the model's life.

However, before long, XK sales suffered from complaints about the durability on rough outback roads (due chiefly to collapsing front ball joints, and adjusting shims dropping out of the front suspension, both problems inducing some rather severe front camber); the car earned the unflattering nickname "Foul Can" during this time.

The XK range was expanded in May 1961 with the addition of utility and panel van body styles, officially designated as Falcon Utility and Falcon Sedan Delivery respectively.

XL

Main article: Ford XL Falcon

Ford Australia introduced some local design changes to the XL in early 1962, such as a heavier suspension system with components from the Fairlane. Also, the appearance was changed with a new Thunderbird roofline. The slogan was 'Trim, Taut, Terrific'. Nevertheless, the Falcon was still widely perceived as unsuitable for local conditions and sales stagnated. Ford stuck with the Falcon and sales gradually increased over the following years as improvements to durability and reliability were applied.

New for the XL series were the top of the range Falcon Futura Sedan and the Falcon Squire Station Wagon, the latter featuring simulated woodgrain body inserts on the sides and on the tailgate.

XM

Main article: Ford XM Falcon

The XM, released in 1964, was the first Falcon with an Australian-designed body; the rear taillights were raised for Australian conditions and the front end received a full-wrap chrome grill and surrounds. The steering linkage was upgraded with 9/16-inch tie rods instead of the 1/2-inch tie rods found in the US models. The suspension was also improved with the upper control arms lowered to reduce the notorious bump steer found in the US model and early Mustangs, that were based on this model. A new two-door hardtop body style was offered for the first time, in both Falcon Deluxe and Falcon Futura trim levels.

XP

Main article: Ford XP Falcon

The following model, the XP, saw the Fairmont introduced as an upmarket variant. The XP was the "make or break" Falcon: Ford's future in Australia depended on this car succeeding. Ford's Deputy Managing Director Bill Bourke conceived a promotion for the new model which was a major gamble: demonstrate the XPs strength by mercilessly driving a fleet of XP Falcons around its You-Yangs testing grounds for 70,000 miles (110,000 km) at over 70 mph (110 km/h). The gamble paid off with the Falcon winning the prestigious Wheels Car of the Year award. A 3-speed automatic progressively replaced the 2-speed and front disc brakes were introduced as an option (standard on Fairmont and Hardtop models).

This model was also the last to see the Squire range of Ford Falcons which featured wood panels on the side of the wagons, similar to the USA based station wagons. The Fairmont made its debut, mid-way through the model run, as the flagship of the XP Falcon range. It was offered in both sedan and station wagon body styles, replacing the Futura sedan and Squire wagon. Unlike later examples, the XP Fairmonts carried both Falcon & Fairmont badgework.

Additionally in the XP range several cars were modified by Bill Warner to install a 260ci/289ci V8 and a three speed automatic or four speed manuals. These cars are discussed as a precursor to the GT Falcon which debuted in the next model or as XP Falcon Sprint's.

Second generation (1966–1972)

Again, Holden played into Ford's hands: they released the unpopular HD in 1965, which helped stimulate interest in the new Falcon.

XR

Main article: Ford XR Falcon

The next new model Falcon, the XR series, was introduced in September 1966. Styling was based on the 1966 US Ford Falcon and it was promoted as the "Mustang bred Falcon". It was the first Australian Falcon to be offered with a V8 engine, the 200 bhp (150 kW), 289 cubic inch (4.7 litres) Windsor unit. The XR marked the first time a V8 engine could be optioned in all trim levels of an Australian car, V8s having previously been reserved for the more up-market variants. The 144 cubic inch (2.4 litre) six cylinder engine was deleted for the XR series leaving the 170 cubic inch (2.8 litre) six as the base Falcon engine. A 200 cubic inch (3.3 litre) six was also available.

The XR series was initially offered in nine different models: Falcon, Falcon 500 and Fairmont Sedans, Falcon, Falcon 500 and Fairmont Wagons, Falcon and Falcon 500 Utilities and the Falcon Van. The new wagons shared the 111-inch (2,800 mm) wheelbase with the XR sedans, unlike the 1966 US Falcon wagons which featured a 115-inch (2,900 mm) wheelbase. The Falcon 500 replaced the Falcon Deluxe of

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